The One Phase cleaning method represents an innovative solution that optimises the use of water and chemical resources, generating significant benefits in terms of sustainability and operability. In industrial cleaning, efficiency is key not only to reduce costs, but also to minimise environmental impact.
What is the One Phase Cleaning Method?
Unlike the traditional method (image), the One Phase method allows all stages of chemical cleaning of equipment to be carried out using a single volume of water. Unlike traditional methods, which use several stages with different rinse volumes, One Phase adjusts the pH of the water during each stage, allowing the same volume to be reused throughout the entire process.
This system is ideal for cleaning processes such as pickling and passivation on materials such as carbon steel and stainless steel, where multiple rinses with different solutions are normally required. Thanks to this method, the industry can carry out cleaning with water and waste generation savings of up to 99% in open circuits.
Benefits of the One Phase Method
Significant Savings in Water and Chemical Resources
The main benefit of the One Phase cleaning method is the significant water savings. Depending on the type of material and the circuit (closed or open), different percentages of savings can be achieved.
- Carbon steel: With 3 stages (degreasing, pickling and passivation), 66% of water use would be reduced in closed circuits, and up to 99% in open circuits.
- Stainless steel: With 2 phases (degreasing and pickling/passivation), a 50% reduction is obtained in closed circuits, and also 99% in open circuits.
This not only reduces water consumption, but also the amount of chemicals required for cleaning.
Reduced Waste Generation
By reusing the same volume of water throughout the process, the amount of liquid waste generated is also significantly reduced. This not only reduces the costs associated with waste management, but also minimises the environmental impact, which is crucial in today’s industry, which is increasingly looking for sustainable processes.
Cleaning Time Optimisation
The One Phase method also optimises the cleaning time. Since there is no need to drain and refill the equipment with new solutions at each stage, the entire process is accelerated. This means less equipment downtime, which translates into higher productivity for companies.
Reducing Operating Costs
The combination of reduced water usage, fewer chemicals and more efficient cleaning time management leads to a significant reduction in operating costs. This makes the One Phase method a cost-effective option for any company looking to maximise efficiency without compromising the quality of the cleaning process.
One Phase Method applications
Cleaning of Industrial Equipment and Tanks
The One Phase cleaning method is mainly applied in the cleaning of tanks and industrial equipment, especially in processes that require several cleaning phases such as pickling and passivation. The flexibility of this method allows the parameters to be adjusted according to the specific cleaning phase without having to constantly renew the water volume.
Combination with Rotary Jet
This method can be effectively complemented by the use of the rotary jet, a technology that allows a more uniform distribution of the chemical solutions inside the equipment. Combining both systems not only maximises water savings and waste reduction, but also improves cleaning efficiency, ensuring complete coverage of the surfaces to be treated.
One Phase: A Sustainable Approach for Industry
In a context where sustainability is a growing priority, the One Phase cleaning method offers a highly efficient solution to reduce water consumption and waste generation. Industrial companies looking to optimise their processes without compromising on cleaning quality will find in this method an essential tool to improve both their operational efficiency and their environmental impact.
Conclusion
One Phase cleaning not only enables smarter management of water and chemical resources, but also offers competitive advantages in terms of reduced costs and cleaning times. Moreover, when combined with advanced technologies such as the rotary head, its positive impact is multiplied. Implementing this method is a key step towards a more sustainable and efficient industry.
